S5K Thermal Spray System
High-Energy Combustion Wire Spray Technology for Industrial Coatings
The?SYNCO 5K Wire Thermal Spray System?is a high-performance?combustion wire spray system?designed exclusively for?metal wire spraying?applications. Based on the globally proven?5K wire spray principle, this system delivers?dense, well-bonded metallic coatings?with excellent deposition efficiency and repeatability.
Engineered for?continuous industrial operation, SYNCO 5K systems are widely used for?corrosion protection, dimensional build-up, and wear resistance?across heavy engineering industries.
- Description
Description
High-Energy Combustion Wire Spray Technology for Industrial Coatings
The?SYNCO 5K Wire Thermal Spray System?is a high-performance?combustion wire spray system?designed exclusively for?metal wire spraying?applications. Based on the globally proven?5K wire spray principle, this system delivers?dense, well-bonded metallic coatings?with excellent deposition efficiency and repeatability.
Engineered for?continuous industrial operation, SYNCO 5K systems are widely used for?corrosion protection, dimensional build-up, and wear resistance?across heavy engineering industries.
Key Advantages
?High-Energy Combustion Wire Spray Process
The system melts?metal wires?using controlled combustion of oxygen and fuel gas, producing:
- High particle velocity
- Strong mechanical bonding
- Uniform, adherent coatings
?Wire-Only Spraying ? No Powder Handling
Designed exclusively for?wire feed materials, ensuring:
- Clean and stable spraying
- No powder segregation or clogging
- Simple operation and maintenance
?Excellent Corrosion Protection
Ideal for long-term corrosion-resistant coatings using:
- Zinc
- Aluminium
- Zinc-Aluminium alloys
- Stainless steel wires
Used extensively for atmospheric and marine corrosion protection.
?High Deposition & Productivity
Wire spray technology allows?fast coating build-up, making it suitable for:
- Large surface areas
- Structural steel
- Shafts and heavy components
?Stable & Repeatable Performance
Precision gas control and wire feed systems provide:
- Consistent spray pattern
- Uniform coating thickness
- Repeatable coating quality across batches
Typical Applications
SYNCO 5K Wire Spray Systems are used for:
- Anti-corrosion coatings?(Zn / Al / Zn-Al)
- Structural steel protection?(bridges, towers, pylons)
- Oil & gas pipelines & valves
- Shaft & journal reclamation
- Dimensional build-up of worn components
- Marine & offshore structures
- Steel, cement & mining industry parts
- CONTINUOUS?SPRAYING (AVAILABLE WITH AC OR DC MOTOR OPTIONS)
System Capabilities
| Parameter | Typical |
|---|---|
| Spray Process | Combustion Wire Thermal Spray (5K Type) |
| Feedstock | Metal Wires Only |
| Wire Diameter | 1.6 mm / 2.0 mm / 3.2 mm |
| Fuel Gases | Oxygen + LPG / Propane / Acetylene |
| Coating Materials | Zn, Al, Zn-Al, SS, MS, Bronze |
| Coating Thickness | 50 microns to several mm |
| Deposition Rate | High |
| Operating Cost | Low |
Why Choose SYNCO 5K Wire Spray System?
?Proven 5K Wire Spray Technology
?Simple, Rugged & Industrial Design
?Lower Cost Compared to HVOF & Plasma
?Excellent for Large Surface Coatings
?Easy Maintenance & Long Service Life
?Strong After-Sales & Spares Support
Available Configurations
- Manual 5K Wire Spray Systems
- Semi-Automatic Wire Spray Units
- Integrated Spray Booth Installations
- Column & Boom / Manipulator Mounted
- Portable Site-Use Systems
