Arc Spray System
High-Deposition. Cost-Effective. Industrial-Grade Metal Coating Solutions.
SYNCO Arc Spray Systems?are robust, high-productivity thermal spray solutions engineered for?corrosion protection, dimensional build-up, and wear resistance?across heavy industrial applications. Using the electric arc spray process, SYNCO systems deliver?high deposition rates, excellent coating adhesion, and low operating cost, making them ideal for large components and continuous production environments.
Designed for?24?7 industrial duty, SYNCO Arc Spray Systems are trusted in infrastructure, oil & gas, power, steel, cement, and general engineering industries.
- Description
Description
SYNCO ARC SPRAY SYSTEMS
High-Deposition. Cost-Effective. Industrial-Grade Metal Coating Solutions.
SYNCO Arc Spray Systems?are robust, high-productivity thermal spray solutions engineered for?corrosion protection, dimensional build-up, and wear resistance?across heavy industrial applications. Using the electric arc spray process, SYNCO systems deliver?high deposition rates, excellent coating adhesion, and low operating cost, making them ideal for large components and continuous production environments.
Designed for?24?7 industrial duty, SYNCO Arc Spray Systems are trusted in infrastructure, oil & gas, power, steel, cement, and general engineering industries.
Key Advantages
?High Deposition Rate
Twin consumable wires are melted by an electric arc and atomized by compressed air, achieving?fast coating build-up?and high productivity?ideal for large surface areas.
?Lowest Cost per Kg of Coating
Arc spray offers?exceptional material utilization?and low energy consumption, resulting in?one of the most economical thermal spray processes?available.
?Excellent Corrosion Protection
Ideal for?zinc, aluminium, and Zn-Al alloy coatings?for long-term corrosion resistance as per ISO/ASTM standards.
?Robust & Reliable Design
Heavy-duty power source, precision wire feeders, and industrial-grade spray guns ensure?stable arc, consistent coating quality, and long service life.
?Operator-Friendly Controls
Simple, rugged control panels with precise control over:
- Arc current & voltage
- Wire feed speed
- Spray parameters
Ensure repeatable coatings with minimal operator dependency.
Typical Applications
SYNCO Arc Spray Systems are widely used for:
- Anti-corrosion coatings?(Zinc / Aluminium / Zn-Al)
- Structural steel protection?(bridges, transmission towers)
- Marine & offshore components
- Oil & gas pipelines & valves
- Shaft reclamation & dimensional build-up
- Steel plants & cement industry parts
- Fabricated structures & heavy engineering components
Process Capabilities
| Parameter | Typical |
|---|---|
| Spray Process | Electric Arc Spray |
| Wire Materials | Zinc, Aluminium, SS, Mild Steel, Zn-Al |
| Wire Diameter | 1.6 mm / 2.0 mm / 2.5 mm |
| Power Source | Industrial Arc Spray Power Unit |
| Deposition Rate | Very High |
| Coating Thickness | Up to several mm (multi-pass) |
| Operating Cost | Low |
Why Choose SYNCO Arc Spray Systems?
?High Productivity for Large Jobs
?Lowest Coating Cost per Sq. Meter
?Simple, Rugged & Proven Technology
?Easy Maintenance & Serviceability
?Custom Configurations Available
?Strong After-Sales & Spares Support
System Configurations Available
- Manual Arc Spray Systems
- Semi-Automatic Arc Spray Units
- Boom-Mounted / Column & Boom Systems
- Integrated with Blast Rooms & Spray Booths
- Portable Arc Spray Units for Site Work
- POWER SOURCE AVAILABLE IN 250 Amps/ 400 Amps/600 Amps/800 Amps
Optional Accessories
- Arc spray booths with dust collection
- Manipulators, turntables & positioners
- Wire straighteners & feeders
- Air dryers & filtration systems
- Online coating thickness monitoring
- PLC-based upgraded control panels
SYNCO Commitment
Reliable coating performance with maximum economy.
SYNCO Arc Spray Systems are engineered to deliver?consistent coating quality, high throughput, and long-term reliability, helping customers extend component life while minimizing operating cost.
