Al Ti
Lightweight, Corrosion-Resistant & Sacrificial Protection Coatings
SYNCO Al?Ti (Aluminium?Titanium) thermal spray powders?are engineered alloy powders used for?arc spray, flame spray, and plasma spray?applications where?lightweight corrosion protection,?marine durability, and?sacrificial/anodic performance?are required. Al?Ti coatings provide a robust protective barrier and are widely used for?anti-corrosion coating of steel structures?and components exposed to salt spray, humidity, and harsh outdoor environments.
Al?Ti is also preferred in applications requiring?improved coating hardness and erosion resistance?compared to pure aluminium coatings.
- Description
Description
SYNCO Al?Ti Thermal Spray Powders
Lightweight, Corrosion-Resistant & Sacrificial Protection Coatings
SYNCO Al?Ti (Aluminium?Titanium) thermal spray powders?are engineered alloy powders used for?arc spray, flame spray, and plasma spray?applications where?lightweight corrosion protection,?marine durability, and?sacrificial/anodic performance?are required. Al?Ti coatings provide a robust protective barrier and are widely used for?anti-corrosion coating of steel structures?and components exposed to salt spray, humidity, and harsh outdoor environments.
Al?Ti is also preferred in applications requiring?improved coating hardness and erosion resistance?compared to pure aluminium coatings.
Why Al?Ti?
- Excellent?corrosion resistance?in marine and industrial atmospheres
- Offers?sacrificial protection?to steel (anodic behavior)
- Better?hardness and wear resistance?than pure Al
- Good coating build-up with strong adhesion
- Lightweight coating with high coverage efficiency
Common Compositions Available (wt.%)
| Grade | Al (%) | Ti (%) | Typical Characteristics |
|---|---|---|---|
| Al?5Ti | Balance | ~5 | Enhanced hardness vs Al; good corrosion resistance |
| Al?10Ti | Balance | ~10 | Higher strength/hardness; improved erosion resistance |
| Al?3Ti (Custom) | Balance | ~3 | Lower Ti for smoother coatings and easy spraying |
| Al?Ti Custom | Balance | As required | Tailored to performance/environment needs |
SYNCO can supply?custom Al?Ti ratios?as per application.
Particle Size / Mesh Range
SYNCO Al?Ti powders are supplied in controlled sizes for consistent feeding and deposition:
- ?45 +15 ?m?? Fine coatings, plasma spray
- ?53 +20 ?m?? General purpose thermal spray
- ?75 +38 ?m?? Heavy build-up coatings, flame spray
- Custom mesh sizes available on request
Powders are optimized for stable flow and minimal oxidation during spraying.
Recommended Spray Processes
- Arc Spray (wire form optional)?? High productivity corrosion protection (AlTi wire versions can be offered if required)
- Flame Spray?? Field-friendly and economical
- Plasma Spray?? Dense, controlled coatings for premium performance
Coating Characteristics (Typical)
- Excellent barrier + sacrificial corrosion protection
- Good adhesion on grit-blasted steel
- Better erosion resistance than pure aluminium coatings
- Suitable for sealing with epoxy / polyurethane topcoats for long life
Typical Applications
- Marine structures: jetties, ship components, offshore steel
- Bridges, pipelines, transmission towers, industrial steelwork
- Tanks, chimneys, stacks, and outdoor equipment
- Steel components exposed to salt-laden or humid atmosphere
- Anti-corrosion undercoats for paint systems (Duplex coatings)
Advantages of SYNCO Al?Ti Powders
- Consistent chemistry and particle distribution
- High sprayability and coverage efficiency
- Excellent performance in coastal / industrial environments
- Compatible with?SYNCO flame spray, arc spray & plasma systems
Packaging & Quality
- Moisture-proof sealed packing
- Standard packs:?5 kg / 10 kg / 25 kg
- Batch traceability and QC checks for particle size and composition
- Export-grade packing on request
Why SYNCO
- One-stop solution:?thermal spray powders + equipment + application support
- Proven performance for corrosion protection jobs
- Guidance on surface preparation, sealing, and topcoat systems
- Reliable supply for Indian and global customers






