Rockstar 500 Wear-Resistant Steel Plates
Premium High-Performance Abrasion-Resistant Steel
Rockstar 500 Plates?are engineered?quenched and tempered abrasion-resistant steel plates?designed to deliver exceptional wear resistance, strength, and service life in the most demanding industrial environments. These plates combine high hardness with mechanical toughness to protect equipment and components exposed to severe abrasion, impact, and sliding wear.
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Description
Premium High-Performance Abrasion-Resistant Steel
Rockstar 500 Plates?are engineered?quenched and tempered abrasion-resistant steel plates?designed to deliver exceptional wear resistance, strength, and service life in the most demanding industrial environments. These plates combine high hardness with mechanical toughness to protect equipment and components exposed to severe abrasion, impact, and sliding wear.
Key Features & Benefits
?Superior Wear Resistance
Rockstar 500 plates are hardened to a?Brinell hardness range of ~450?540 BHN, providing high resistance to abrasive wear and loss of material in continuous service.
?High Strength & Toughness
With typical?yield strengths around 1250 MPa?and?tensile strengths up to ~1500 MPa, these plates resist deformation and cracking under heavy loads and impact conditions.
?Balanced Fabricability
Despite their hardness, Rockstar 500 plates maintain good?weldability?and?formability?with proper process controls, enabling fabrication into liners, wear parts, and heavy-duty components.
?Extended Lifecycle & Cost Efficiency
The combination of abrasion resistance and strength extends component life significantly compared with conventional steels ? resulting in?reduced downtime, lower maintenance cost, and higher productivity.
?Wide Range of Sizes & Customization
Available in thicknesses from?6 mm up to ~100 mm?and custom width/length specifications, Rockstar 500 plates are suitable for bespoke industrial requirements.
Technical Highlights
| Metric | Typical |
|---|---|
| Hardness (BHN) | ~450?540 BHN (Brinell) |
| Yield Strength | ~1250 MPa (typical) |
| Tensile Strength | ~1500 MPa (typical) |
| Elongation | ~8 % (typical) |
| Thickness Range | 6 mm?100 mm (varies by supplier) |
| Production | Hot-Rolled (HR) or optionally Cold-Rolled (CR) |
Why Choose Rockstar 500 Plates?
?Engineered for Severe Wear:?Excellent resistance to sliding, gouging, and abrasive attack in heavy industrial use.
?Tough & Durable:?Maintains strength under impact and mechanical stress.
?Cost-Effective Lifecycle:?Long service life yields lower replacement and maintenance costs.
?Fabrication Friendly:?Compatible with standard welding and forming methods with proper preheat.
?Custom Fit:?Available in a broad range of sizes and finishes to meet application requirements.
Primary Industrial Applications
Rockstar 500 wear-resistant steel plates are ideal for environments where abrasion, impact, and wear are persistent issues:
- Mining & Quarry Machinery:?Crusher liners, screens, chutes, and hoppers
- Earth-Moving & Construction Equipment:?Loader buckets, dump bodies, blades
- Material Handling Systems:?Conveyor guides, wear liners, feed ramps
- Heavy Engineering Components:?Wear guards, structural wear parts
- Aggregate & Cement Plants:?Kiln feed chutes, mill liners
These applications benefit from Rockstar 500?s?combination of hardness and mechanical resilience, delivering longer operational life in abrasive conditions.
Fabrication & Handling Guidance
- Welding:?Conventional welding processes (SMAW, MIG/MAG, SAW) can be used with appropriate preheat, especially for thicker plates (?20 mm).
- Cutting:?Compatible with standard thermal cutting (oxy-fuel, plasma, laser).
- Bending/Forming:?Feasible within recommended minimum radii depending on thickness.
Ordering & Specification Options
Rockstar 500 plates are offered with customizable specifications to match project requirements:
- Thickness:?6 mm to 100 mm+
- Length & Width:?As per mill or cut-to-order
- Heat Treatment:?Normalized, quenched & tempered
- Surface Finish:?Mill finish with optional painting or protective coating
- Testing & Certification:?Mechanical, chemical, and dimensional testing available on request
Summary
Rockstar 500 Wear-Resistant Steel Plates?are engineered for heavy industrial use where?abrasion, impact, and wear?are persistent challenges. With high hardness, strength, and balanced mechanical properties, these plates extend equipment life, improve reliability, and reduce operational costs. Their adaptability to standard fabrication techniques and wide range of sizes makes them a smart choice for OEMs, fabricators, and maintenance programs across?mining, construction, material handling, and heavy engineering industries.
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