Ni Cr

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Reliable Oxidation, Corrosion & High-Temperature Protection

SYNCO Ni?Cr (Nickel?Chromium) thermal spray powders?are high-purity alloy powders designed for?flame spray, plasma spray, and HVOF applications. These powders form dense, adherent coatings that provide?excellent oxidation resistance, hot corrosion protection, and electrical conductivity stability?at elevated temperatures.

Ni?Cr coatings are widely used as?bond coats,?electrical resistance layers, and?protective overlays?in thermal, mechanical, and corrosive service environments.

Description

SYNCO Ni?Cr Thermal Spray Powders

Reliable Oxidation, Corrosion & High-Temperature Protection

SYNCO Ni?Cr (Nickel?Chromium) thermal spray powders?are high-purity alloy powders designed for?flame spray, plasma spray, and HVOF applications. These powders form dense, adherent coatings that provide?excellent oxidation resistance, hot corrosion protection, and electrical conductivity stability?at elevated temperatures.

Ni?Cr coatings are widely used as?bond coats,?electrical resistance layers, and?protective overlays?in thermal, mechanical, and corrosive service environments.


Why Ni?Cr Coatings?

  • Outstanding?oxidation resistance?up to high temperatures
  • Excellent?adhesion?to steel, stainless steel, and alloys
  • Stable electrical and thermal properties
  • Suitable as?bond coats?under ceramics (Al?O?, Cr?O?, ZrO?, etc.)

Standard Compositions Available (wt.%)

Grade Ni (%) Cr (%) Typical Characteristics
Ni?20Cr Balance ~20 Most common grade; oxidation & corrosion resistant
Ni?30Cr Balance ~30 Higher temperature oxidation resistance
Ni?Cr (Custom) Balance As required Tailored for specific environments

SYNCO can supply?custom compositions?for specialized applications.


Particle Size / Mesh Range

SYNCO Ni?Cr powders are available in controlled particle sizes for different spray processes:

  • ?45 +15 ?m?? Standard plasma & HVOF applications
  • ?53 +20 ?m?? General-purpose flame & plasma spray
  • ?75 +38 ?m?? Heavy build-up / flame spray
  • Custom mesh cuts available on request

Powders are produced with?excellent flowability?and low moisture content for consistent spraying.


Compatible Spray Processes

  • Flame Spray?? General protection & build-up
  • Plasma Spray?? Dense, high-quality coatings
  • HVOF?? Where improved bond strength and lower oxide levels are required

Typical Applications

  • Bond coats?for ceramic and oxide top coatings
  • Furnace components, heat shields, and hot gas paths
  • Boiler tubes, superheaters & waste-to-energy plants
  • Electrical resistance coatings & heating elements
  • Anti-corrosion coatings in chemical & petrochemical plants
  • Refurbishment of worn machine components

Coating Characteristics

  • High adhesion strength
  • Dense microstructure with controlled oxide content
  • Excellent thermal shock resistance
  • Good electrical conductivity (grade dependent)
  • Smooth, uniform surface finish after spraying

Packaging & Quality

  • Supplied in?sealed, moisture-proof containers
  • Standard packing:?5 kg / 10 kg / 25 kg
  • Batch-wise quality checks for chemistry & particle size
  • Consistent performance across lots

Why Choose SYNCO

  • Complete?thermal spray solution provider
  • Powders optimized for?SYNCO flame spray, plasma & HVOF systems
  • Application guidance for?powder selection & parameters
  • Reliable supply for?Indian and export markets