Wc Co

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Superior Wear Resistance for Severe Abrasion & Erosion

SYNCO WC?Co (Tungsten Carbide?Cobalt) thermal spray powders?are high-performance carbide powders engineered for?HVOF, HVAF, plasma spray, and selected flame spray applications. These powders are designed to deliver?exceptional abrasion resistance, erosion resistance, and hardness, making them the preferred choice for components exposed to extreme mechanical wear.

WC?Co coatings are widely used where?wear dominates over corrosion, and maximum hardness and durability are required.

Description

SYNCO WC?Co Thermal Spray Powders

Superior Wear Resistance for Severe Abrasion & Erosion

SYNCO WC?Co (Tungsten Carbide?Cobalt) thermal spray powders?are high-performance carbide powders engineered for?HVOF, HVAF, plasma spray, and selected flame spray applications. These powders are designed to deliver?exceptional abrasion resistance, erosion resistance, and hardness, making them the preferred choice for components exposed to extreme mechanical wear.

WC?Co coatings are widely used where?wear dominates over corrosion, and maximum hardness and durability are required.


Why WC?Co?

  • Extremely high?hardness and wear resistance
  • Excellent?sliding and abrasive wear performance
  • Dense coatings with strong?mechanical bonding
  • Ideal for dry, high-wear service conditions

Standard WC?Co Compositions (wt.%)

Grade WC (%) Co (%) Typical Characteristics
WC?6Co Balance ~6 Very high hardness, excellent abrasion resistance
WC?10Co Balance ~10 Balanced hardness and toughness
WC?12Co Balance ~12 Higher toughness, improved impact resistance
WC?15Co Balance ~15 For heavy impact with severe wear

Note:?Higher cobalt increases toughness; lower cobalt maximizes hardness.


Available Particle Size / Mesh Range

SYNCO WC?Co powders are supplied in?controlled particle size distributions?to suit different spray processes:

  • ?45 +15 ?m?? Standard HVOF / HVAF applications
  • ?38 +11 ?m?? Fine coatings & smoother surface finish
  • ?53 +20 ?m?? Thick, heavy-duty wear coatings
  • Custom mesh cuts available on request

Powders are available as?Agglomerated & Sintered (A&S)?or?Crushed & Sintered, depending on coating density and finish requirements.


Compatible Spray Processes

  • HVOF / HVAF?? Preferred for dense, low-porosity WC?Co coatings
  • Plasma Spray?? For build-up and refurbishment applications
  • Flame Spray (limited cases)?? Light to medium wear duties

Typical Coating Properties

  • Hardness:?? 1000?1400 HV?(process dependent)
  • Very low porosity with HVOF/HVAF
  • Excellent resistance to?abrasion, erosion & fretting
  • Strong adhesion to carbon steel, alloy steel & stainless steel

Typical Applications

  • Mining & mineral processing components
  • Cement plant parts: chutes, liners, fan blades
  • Steel industry: guide rolls, pinch rolls
  • Oil & gas: valve parts, sleeves (non-corrosive service)
  • Pumps, shafts, plungers & mechanical seals
  • Refurbishment of worn industrial components

Advantages of SYNCO WC?Co Powders

  • Consistent powder morphology for?stable spray behavior
  • High carbide retention ??longer coating life
  • Optimized cobalt binder for crack resistance
  • Compatible with?SYNCO HVOF, plasma & flame spray systems

Packaging & Supply

  • Moisture-proof, sealed packaging
  • Standard packs:?5 kg / 10 kg / 25 kg
  • Batch-wise quality control for chemistry & size distribution
  • Export-ready packing on request

Why SYNCO

  • One-stop solution for?thermal spray powders & equipment
  • Application support for?powder selection and spray parameters
  • Proven performance in Indian and global industries
  • Reliable, consistent supply chain